Powermax45 SYNC Plasma Cutter

Powermax45 SYNC Plasma Cutter

For metal workers who want the most versatile system available to gouge, cut, and mark, Powermax45 SYNC delivers the best return on investment with a patented single-piece cartridge, up to 5x longer consumable life, and greater cutting power than higher-amperage competitors.

Benefits


Simplify operations and boost productivity
  • Simplified system operation minimizes the time and costs spent on training and troubleshooting.
  • Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
  • Cartridge usage data provides valuable insights for improving operations and consumable inventory management.
Easy to use
  • Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
  • RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
  • End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
  • Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.
Maximize performance
  • Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
  • Optimized cartridge consumables design provides up to twice the life for handheld cutting and improved quality over life in mechanized systems compared to standard consumables.
  • Time-saving hand torch controls allow the operator to adjust the amperage on the fly, changing torches and applications without returning to the power supply.
Industry-leading reliability
  • SmartSYNC torches are engineered for rugged, industrial environments.
  • SpringStart technology ensures consistent starting and a more reliable torch.
  • Industry-leading reliability reduces production downtime.

Supported Applications


Supported Applications

Unsupported Applications


Unsupported Applications

SPECIFICATIONS

Cut Capacity

Capacity Thickness Cut Speed
Recommended 20 mm (3/4") 500 mm/min (20 ipm)
25 mm (1") 250 mm/min (10 ipm)
Severance (hand cutting) 32 mm (1-1/4") 125 mm/min (5 ipm)
Pierce* 16 mm (5/8")

*Pierce rating for handheld cutting, or mechanizes cutting with programmable torch height control.

Maximum Removal Gouging

Capacity Metal Removal Rate Groove Profile
Typical Gouge 4.0 kg (8.8 lbs.) per hour 2.9 mm D x 6.4 mm W (0.11" D x 0.25" W)

General Specifications

Specification Details
Input Voltages CSA
  • 200-480 V, 1-PH, 50/60 Hz
  • 200-600 V, 3-PH, 50/60 Hz
CE
  • 380-400 V, 3-PH, 50/60 Hz
Kilowatt Output 9 kW
Input Current CSA
  • 200/208/240/480 V, 1-PH, 25/25/24/12 A @ 9 kW
  • 200/208/240/480/600 V, 3-PH, 17/17/16/8/7 A @ 9 kW
CE
  • 380/400 V, 3-PH, 15/15 A @ 9 kW
Output Current 20–65A
Rated Output Voltage 139 VDC
Duty cycle @ 104°F CSA
  • 50% @ 65 A, 230–600 V, 1/3-PH
  • 40% @ 65 A, 200–208 V, 1/3-PH
  • 100% @ 46 A, 230–600 V, 1/3-PH
CE
  • 50% @ 65 A, 380–400 V, 3-PH
  • 100% @ 46 A, 380–400 V, 3-PH
Open circuit voltage (OCV) CSA: 265 VDC
CE: 270 VDC
Dimensions with handles 483 mm D; 233 mm W; 430 mm H (19″ D; 9.2″ W; 17″ H)
Weight w/7.6 m (25') torch CSA: 29 kg (61 lbs.)
CE: 27 kg (52.7 lbs.)
Gas Supply Clean dry air or nitrogen
Optimum inlet gas pressure 7.6-8.3 bar (110-120 psi)
Minimum inlet gas pressure 5.5 bar (75 psi)
Recommended inlet gas flow rate Cutting: 210 I/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi)
Gouging: 210 I/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi)
Input power cable length 3 m (10′)
Power supply type Inverter – IGBT
Engine drive requirement 15 kW for full 65 A output
Electrical efficiency 91.2%
Certification CSA
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty
Powermax65 SYNC plasma cutter

Powermax65 SYNC plasma cutter

The Powermax65 SYNC® is a next-generation professional grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 20 mm (3/4″). Featuring automated system process set-up via advanced RFID-enabled SmartSYNC® torches and a revolutionary single-piece cartridge consumable that provides trackable utilization data. The Powermax65 SYNC maximizes productivity through reductions in downtime, optimized cut quality performance and streamlined consumable inventory management.

Benefits

Benefits

Easy-to-use
  • Cartridges are easy to identify by a process with clear laser marking and color coding to eliminate part mix-ups.
  • RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
  • End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
  • Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.
Minimize operation costs
  • Simplified system operation minimizes the time and costs spent on training and troubleshooting.
  • Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
  • Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.
Maximize performance
  • Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
  • Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
  • Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.
Industry-leading reliability
  • SmartSYNC torches are engineered for rugged, industrial environments.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Industry-leading reliability reduces production downtime.

Supported Applications


Supported Applications


Unsupported Applications


Unsupported Applications

Specifications


Cut Capacity

Capacity Thickness Cut Speed
Recommended 20 mm (3/4”) 500 mm/min (20 ipm)
25 mm (1”) 250 mm/min (10 ipm)
Severance (hand cutting) 32 mm (1-1/4”) 125 mm/min (5 ipm)
Pierce* 16 mm (5/8”)
*Pierce rating for handheld cutting, or mechanizes cutting with programmable torch height control.

Maximum Removal Gouging

Capacity Metal Removal Rate Groove Profile
Typical Gouge 4,0 kg (8.8 lbs.) per hour 2,9 mm D x 6,4 mm W (0.11” D x 0.25” W)

General Specifications

Electrical Specifications
Input Voltages CSA
• 200–480 V, 1-PH, 50/60 Hz
• 200–600 V, 3-PH, 50/60 Hz
CE
• 380–400 V, 3-PH, 50/60 Hz
Kilowatt Output 9 kW
Input Current CSA
• 200/208/240/480 V, 1-PH – 52/50/44/22 A @ 9 kW
• 200/208/240/480/600 V, 3-PH – 32/31/27/13/13 A @ 9 kW
CE
• 380/400 V – 15.5/15 A @ 9 kW
Output Current 20–65 A
Rated Output Voltage 139 VDC
Duty Cycle @ 104°F CSA
• 50% @ 65 A, 230–600 V, 1/3-PH
• 40% @ 65 A, 200–208 V, 1/3-PH
• 100% @ 46 A, 230–600 V, 1/3-PH
CE
• 50% @ 65 A, 380–400 V, 3-PH
• 100% @ 46 A, 380–400 V, 3-PH
Open Circuit Voltage (OCV) CSA: 295 VDC
CE: 270 VDC
Dimensions (with handles) 483 mm D; 233 mm W; 430 mm H (19″ D; 9.2″ W; 17″ H)
Weight w/7.6 m (25′) torch CSA: 29 kg (61 lbs.)
CE: 24.1 kg (52.7 lbs.)

Gas & Other Specifications
Gas Supply Clean, dry, oil-free air or nitrogen
Optimum Inlet Gas Pressure 7.6–8.3 bar (110–120 psi)
Minimum Inlet Gas Pressure 5.2 bar (75 psi)
Recommended Inlet Gas Flow Rate Cutting: 210 l/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi)
Gouging: 210 l/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi)
Input Power Cable Length 3 m (10′)
Power Supply Type Inverter – IGBT
Engine Drive Requirement 15 kW for full 65 A output
Electrical Efficiency 91.2%
Certification CSA
Warranty Power supplies: 3-year warranty
Torches: 1-year warranty
Powermax85 SYNC plasma cutter

Powermax85 SYNC plasma cutter

The Powermax85 SYNC® is a next-generation professional grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 25 mm (1″). Features automated system process set-up via advanced RFID-enabled SmartSYNC® torches and a revolutionary single-piece cartridge consumable that provides trackable utilization data. The Powermax85 SYNC maximizes productivity through reductions in downtime, optimized cut quality performance and streamlined consumable inventory management.

Benefits

Benefits

Easy-to-use
  • Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
  • RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
  • End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
  • Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness as our previous lead jacket material and will also be used on robotic torches.
Minimize operation costs
  • Simplified system operation minimizes the time and costs spent on training and troubleshooting.
  • Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
  • Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.
Maximize performance
  • Tackle a wide range of jobs with easily interchangeable torch styles and application-specific cartridges for various types of cutting and gouging.
  • Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
  • Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.
Industry-leading reliability
  • SmartSYNC torches are engineered for rugged, industrial environments.
  • SpringStart™technology ensures consistent starting and a more reliable torch.
  • Industry-leading reliability reduces production downtime.

Supported Applications


Supported Applications

Unsupported Applications


SPECIFICATIONS

Cut Capacity

Capacity Thickness Cut Speed
Recommended 24 mm (1″) 500 mm/min (20ipm)
32 mm (1-1/4″) 250 mm/min (10ipm)
Severance (hand cutting) 38 mm (1-1/2″) 125 mm/min (5 ipm)
Pierce* 20 mm (3/4″)

*Pierce rating for handheld cutting, or mechanized cutting with programmable torch height control.

Maximum Removal Gouge

Capacity Metal removal rate Gouge profile
Typical gouge 8.2 kg (18.2 lbs.) per hour 3.5 mm D x 6.6 mm W (0.14″ D x 0.26″ W)

General Specifications

Specification Details
Input Voltages CSA
  • 200–480 V, 1-PH, 50/60 Hz
  • 200–600 V, 3-PH, 50/60 Hz
CE
  • 380/400 V, 3-PH, 50/60 Hz
Kilowatt Output 12.2 kW
Input Current CSA
  • 200/208/240/480, 1-PH: 70/68/58/29 A @ 12.2 kW
  • 200/208/240/480/600 V, 3-PH: 42/40/35/18/17 A @ 12.2 KW
CE
  • 380/400, 3-PH: 20.5/19.5 A
Output Current 25-85 A
Rated Output Voltage 143 VDC
Duty Cycle @ 104°F CSA
  • 60% @ 85 A, 230–600 V, 3-PH
  • 60% @ 85 A, 480 V, 1-PH
  • 50% @ 85 A, 240 V, 1-PH
  • 50% @ 85 A, 200–208 V, 3-PH
  • 40% @ 85 A, 200–208 V, 1-PH
  • 100% @ 66 A, 230–600 V, 1/3-PH
CE
  • 60% @ 85 A, 380–400 V, 3-PH
  • 100% @ 66 A, 380–480 V, 3-PH
Open Circuit Voltage (OCV) CSA: 305 VDC, CE: 270 VDC
Dimensions with Handles 483 mm D; 233 mm W; 430 mm H (19″ D; 9.2″ W; 17″ H)
Weight w/7.6 m (25′) Torch CSA: 32 kg (67 lbs.), CE: 23.5 kg (52 lbs.)
Gas Supply Clean, dry, oil-free air or nitrogen
Optimum Inlet Gas Pressure 7.6–8.3 bar (110–120 psi)
Minimum Inlet Gas Pressure 5.2 bar (75 psi)
Recommended Inlet Gas Flow Rate Cutting: 210 l/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi)
Gouging: 210 l/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi)
Input Power Cable Length 3 m (10′)
Power Supply Type Inverter–IGBT
Engine Drive Requirement 20 kW for full 85 A output
Electrical Efficiency 91.9%
Certification CSA
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty
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Powermax105 SYNC plasma cutter

Powermax105 SYNC plasma cutter

The Powermax105 SYNC® is a next-generation, professional-grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 32 mm (1-1/4″). Features automated system process set-up via advanced RFID-enabled SmartSYNC® torches, and a revolutionary single-piece cartridge consumable that provides trackable utilization data. The Powermax105 SYNC maximizes productivity through reductions in downtime, optimized cut quality performance, and streamlined consumable inventory management.

Benefits

Benefits

Easy to use
  • Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
  • RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
  • End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
  • Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness as our previous lead jacket material and will also be used on robotic torches.
 Minimize operation costs
  • Simplified system operation minimizes the time and costs spent on training and troubleshooting.
  • Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
  • Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.
 Maximize performance
  • Tackle a wide range of jobs with easily interchangeable torch styles and application-specific cartridges for various types of cutting and gouging.
  • Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
  • Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.
 Industry-leading reliability
  • SmartSYNC torches are engineered for rugged, industrial environments.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Industry-leading reliability reduces production downtime.

Supported Applications


Supported Applications

Unsupported Applications


SPECIFICATIONS

Product Weights & Dimensions

Cut Capacity

Specification Details
Recommended 32 mm (1-1/4”) thickness, 500 mm/min (20 ipm) cut speed
38 mm (1-1/2”) thickness, 250 mm/min (10 ipm) cut speed
Severance (hand cutting) 50 mm (2”) thickness, 124 mm/min (5 ipm) cut speed
Pierce* 22 mm (7/8”) thickness

*Pierce rating for handheld cutting, or mechanized cutting with programmable torch height control.

Maximum Removal Gouging

Specification Details
Typical Gouge Metal Removal Rate: 8.6 kg (19.1 lbs.) per hour; Gouge Profile: 6.6 mm D x 6.0 mm W (0.26" D x 0.24" W)

General Specifications

Specification Details
Input Voltages CSA
  • 200–600 V, 3-PH, 50/60 Hz
  • 380–400 V, 3-PH, 50/60 Hz
CE:
  • 200–600 V, 3-PH, 50/60 Hz
  • 380–400 V, 3-PH, 50/60 Hz
Kilowatt Output 16.8 kW
Input Current CSA
  • 200/208/240/480/600 V, 3-PH, 58/56/49/25/22 A @ 16.8 kW
CE
  • 230/400 V, 3-PH 50/29 A @ 16.8 kW
  • 380/400 V, 3-PH 30/28 A @ 16.8 kW
Output Current 30–105 A
Rated Output Voltage 160 VDC
Duty Cycle @ 104° F CSA
  • 70% @ 105 A, 240 V, 3-PH; 80% @ 105 A, 480–600 V, 3-PH
  • 100% @ 94 A, 480–600 V, 3-PH; 100% @ 88 A, 240 V, 3-PH

CE
  • 80% @ 105 A, 400 V, 3-PH
  • 100% @ 94 A, 400 V, 3-PH
  • 100% @ 88 A, 230 V, 3-PH
Open Circuit Voltage (OCV) CSA – 300 VDC, CE – 288 VDC
Dimensions with Handles 592 mm D; 274 mm W; 508 mm H (23.3" D; 10.8" W; 20.0" H)
Weight w/7,6 m (25') torch CSA: 45.3 kg (95 lbs.), CE: 230–400 V, 42.7 kg (94 lbs.), 400 V, 39.4 kg (87 lbs.)
Gas Supply Clean, dry, oil-free air or nitrogen
Optimum Inlet Gas Pressure 7.6–8.3 bar (110–120 psi)
Minimum Inlet Gas Pressure 5.5 bar (80 psi)
Recommended Inlet Gas Flow Rate Cutting: 260 l/min @ 5.9 bar (550 scfh, 9.2 scfm @ 90 psi); Gouging: 260 l/min @ 4.8 bar (550 scfh, 9.2 scfm @ 70 psi)
Input Power Cable Length 3 m (10')
Power Supply Type Inverter–IGBT
Engine Drive Requirement 30 kW for full 105 A output
Electrical Efficiency 91%
Certification CSA
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty